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PCD Milling Cutter

Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools

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niki@carbide-drill.com

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Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools

Brand Name:	AMG
MOQ:	3-10PCS
Payment Terms:	T/T/Credit Card
Supply Ability:	30000-100000pcs per month

Detail Information

Product Description

Detail Information

Place of Origin:

CHINA

Certification:

ISO9001

Name:

PCD Diamond End Mills

Tip Material:

PCD

Shank Material:

Carbide

Type:

PCD Carbide End Mills

Application:

Aluminium, Brass, Graphite

Shank Type:

Straight, Tapered, Customized

Customized Support:

OEM, ODM

Precision:

High Precision

Packaging Details:

Plastic tube

Supply Ability:

30000-100000pcs per month

Highlight:

Customized PCD Diamond End Mills

PCD Diamond End Mills 1000 m/min

4000 m/min Diamond Milling Tools

Product Description

Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools

Product Specifications

Attribute	Value
Name	PCD Diamond End Mills
Tip Material	PCD
Shank material	Carbide
Type	PCD Carbide End Mills
Application	Aluminium, brass, graphite
Shank Type	Straight, Tapered, Customized
Customized support	OEM, ODM
Precision	High Precision

Carbon Fiber Reinforced Polymers PCD Carbide End Mills High-Speed Machining

Introduction

PCD (Polycrystalline Diamond): A synthetic diamond layer sintered onto a carbide substrate, offering extreme hardness (2nd only to natural diamond) and wear resistance.
Carbide Body: Provides structural strength and rigidity while allowing for tool geometries like flutes, angles, and coatings.

Features

Why PCD for CFRP?

Extreme Abrasiveness: Carbon fibers rapidly wear down carbide tools. PCD (Polycrystalline Diamond) offers superior wear resistance.
High-Speed Capability: Can run at 1,000 -4,000 m/min (vs. 200-800 m/min for carbide).
Clean Cuts: Minimizes delamination, fraying, and fiber pull-out.
Long Tool Life: 5-20x longer than carbide in CFRP machining.

PCD End Mill Designs for CFRP

2 -6 Flutes (fewer flutes for chip clearance, more for finishing).
Sharp, Polished Edges to shear fibers cleanly.
Up/Down-Cut Geometries to control surface finish.
Compression Cutters (for laminated CFRP) to prevent delamination.

Best Practices

✔ Low Radial Engagement to reduce heat & tool wear.
✔ High RPM + Low Feed for best surface finish.
✔ Vacuum Extraction to remove hazardous carbon dust.
✔ Climb Milling preferred for smooth edges.

Top Applications

Aerospace: Wing skins, fuselage panels.
Automotive: Lightweight structural parts.
Wind Energy: Turbine blades.
Sporting Goods: Bicycle frames, rackets.

Product Images

Our Advantages

Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands.
Advanced inspection machines: We have ZOLLER, OMEGA, PG1000, etc. For inspecting each carbide tools.
Highly skilled design team: We are specialized in producing complicated customized carbide tools and we can design the carbide tools according to the work pieces.
Fast feedback: we offer 24 hours online service
Strict quality control system: We strictly adhere to a three-stage inspection process for each tool:
- Raw material inspection
- Semi-finished product inspection after production
- Final inspection after coating (pre-shipment check)