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Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools

Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools

Brand Name: AMG
MOQ: 3-10PCS
Packaging Details: Plastic tube
Payment Terms: T/T/Credit Card
Detail Information
Place of Origin:
CHINA
Certification:
ISO9001
Name:
PCD Diamond End Mills
Tip Material:
PCD
Shank Material:
Carbide
Type:
PCD Carbide End Mills
Application:
Aluminium, Brass, Graphite
Shank Type:
Straight, Tapered, Customized
Customized Support:
OEM, ODM
Precision:
High Precision
Supply Ability:
30000-100000pcs per month
Highlight:

Customized PCD Diamond End Mills

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PCD Diamond End Mills 1000 m/min

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4000 m/min Diamond Milling Tools

Product Description
Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools
Product Specifications
Attribute Value
Name PCD Diamond End Mills
Tip Material PCD
Shank material Carbide
Type PCD Carbide End Mills
Application Aluminium, brass, graphite
Shank Type Straight, Tapered, Customized
Customized support OEM, ODM
Precision High Precision
Carbon Fiber Reinforced Polymers PCD Carbide End Mills High-Speed Machining
Material Composition
  • PCD (Polycrystalline Diamond): A synthetic diamond layer sintered onto a carbide substrate, offering extreme hardness (2nd only to natural diamond) and wear resistance.
  • Carbide Body: Provides structural strength and rigidity while allowing for tool geometries like flutes, angles, and coatings.
Key Features
Why PCD for CFRP?
  • Extreme Abrasiveness: Carbon fibers rapidly wear down carbide tools. PCD offers superior wear resistance.
  • High-Speed Capability: Can run at 1,000 -4,000 m/min (vs. 200-800 m/min for carbide).
  • Clean Cuts: Minimizes delamination, fraying, and fiber pull-out.
  • Long Tool Life: 5-20x longer than carbide in CFRP machining.
PCD End Mill Designs for CFRP
  • 2 -6 Flutes (fewer flutes for chip clearance, more for finishing)
  • Sharp, Polished Edges to shear fibers cleanly
  • Up/Down-Cut Geometries to control surface finish
  • Compression Cutters (for laminated CFRP) to prevent delamination
Best Practices
  • Low Radial Engagement to reduce heat & tool wear
  • High RPM + Low Feed for best surface finish
  • Vacuum Extraction to remove hazardous carbon dust
  • Climb Milling preferred for smooth edges
Top Applications
  • Aerospace: Wing skins, fuselage panels
  • Automotive: Lightweight structural parts
  • Wind Energy: Turbine blades
  • Sporting Goods: Bicycle frames, rackets
Product Images
Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools 0
Our Workshop
Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools 1
Our Advantages
  • Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands
  • Advanced inspection machines: We have ZOLLER, OMEGA, PG1000 for inspecting each carbide tool
  • Highly skilled design team: Specialized in producing complicated customized carbide tools
  • Fast feedback: 24 hours online service
  • Strict quality control: Three-stage inspection process for each tool
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