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PCD Milling Cutter

2 Flutes – 6 Flutes PCD Milling Cutter Customized PCD End Mill Cutter

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Carbide Boring Tool

Ms. Niki

niki@carbide-drill.com

+86 17368153006

AMG-TOOLS

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2 Flutes – 6 Flutes PCD Milling Cutter Customized PCD End Mill Cutter

Brand Name:	AMG
MOQ:	3-10PCS
Packaging Details:	Plastic tube
Payment Terms:	T/T/Credit Card

Detail Information

Product Description

Detail Information

Place of Origin:

CHINA

Certification:

ISO9001

Name:

PCD Milling Cutter

Shank Material:

Carbide

Type:

PCD Carbide Profiling Milling Tools

Application:

Aluminium, Brass

Tip Material:

Polycrystalline Diamond (PCD)

Shank Type:

Straight, Tapered, Customized

Customized Support:

OEM, ODM

Precision:

High Precision

Supply Ability:

30000-100000pcs per month

Highlight:

2 Flutes PCD Milling Cutter

6 Flutes PCD Milling Cutter

Customized PCD End Mill Cutter

Product Description

2 Flutes – 6 Flutes PCD Milling Cutter Customized PCD End Mill Cutter

Attribute	Value
Name	PCD Milling Cutter
Shank material	Carbide
Type	PCD Carbide Profiling Milling Tools
Application	Aluminium, brass
Tip Material	Polycrystalline Diamond (PCD)
Shank Type	Straight, Tapered, Customized
Customized support	OEM, ODM
Precision	High Precision

PCD Carbide Profiling Milling Tools For Si Aluminium Alloys High-Speed Machining

For high-speed machining (HSM) of silicon-aluminum (Si-Al) alloys (e.g., AlSi7, AlSi12, AlSi17), PCD (Polycrystalline Diamond) profiling milling tools are the optimal choice due to their extreme wear resistance and ability to maintain sharp cutting edges.

Why PCD for Si-Al Alloys?

High Silicon Content (>12% Si) causes rapid tool wear in carbide tools. PCD outperforms due to diamond's hardness.
High Cutting Speeds (500 -5,000+ m/min) possible, improving productivity.
Long Tool Life (5-10x longer than carbide), reducing tool changes.
Superior Surface Finish (Ra < 0.4 µm achievable).

PCD Profiling Milling Tool Designs

(a) End Mills (Solid PCD or Indexable Inserts)

2 -6 Flutes (higher flute count for finishing, fewer for roughing)
Helix Angle (30°-45°) for chip evacuation and reduced cutting forces
Variable Pitch to minimize vibration in high-speed machining

(b) Contour/Profile Mills

Ball-Nose PCD for 3D profiling (e.g., aerospace components)
Corner Radius Tools for durability in high-feed machining

For large-area machining (e.g., engine blocks, cylinder heads)
Multi-tooth designs (e.g., 6-10 inserts) for high MRR (Material Removal Rate)

Applications

Aerospace: Machining aluminum fuselage parts, titanium, or CFRP (carbon fiber reinforced polymers)
Automotive: Engine blocks (silicon-aluminum alloys), brake discs, and transmission components
Electronics: Precision milling of copper, graphite electrodes, or ceramic substrates
Woodworking/Composites: Cutting abrasive laminates, MDF, or fiberglass

Detailed Pictures